Snack Food Production Line

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Pillow Shape Corn Pop Puff Snack Making Machine

China Snack Food Production Line Manufacturers Factory Suppliers

We specialize in producing all kinds of snack food production line products, mainly macaroni pasta production line, fried snacks production line, core filling snacks production line, bread crumb production line, nutritional powder production line, 3d 2d snack pellet production line, puffed snacks food production line, baby food powder making machine, cereal bar production line, cheese ball making machine, cheese ball snack machine, rice snacks making machine, puff corn ring making machine, etc.
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. We has mature technical expertise, advanced process equipment, extensive production experience, and a complete service system.
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, allowing customers around the world to buy high-quality products and enjoy excellent customer service.

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Company Advantages

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Advanced Equipment
We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.

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Well-Experienced
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. Professional engineers also can provide expertise consultations and professional advice on product selection, design, installation, and maintenance.

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Expansive Market Reach
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, , and have garnered widespread acclaim from satisfied customers.

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Customized Services
We welcome product customization, and our team is capable of developing new products or providing technical solutions tailored to customer requirements. lf you have any special request, pls send us the details.

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Competitive Price
We provide competitive price and excellent customer service for all our customers. We also can offer different discounts based on your order quantity. Our pricing policies are designed to offer affordable options while not compromising on quality.

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24-hour Online Customer Service
Our customer service is available online 24 hours a day. After receiving the service information or feedback from the customer, we will reply and address the feedback in the shortest time. Our customer service team can provide customers with all support on products, customization, after-sales, etc. at any time.

Introduction to Snack Food Production Line

A snack food production line is a piece of equipment that can produce and process a variety of snacks. It's made up of a number of automatic machines that can perform all the steps from raw material preparation to the finished product.
Our snack food production line takes corn starch and potato starch as raw materials and uses the unique extrusion molding technique. The product appearance reaches the best sensory effect. This snack food production line can complete all processes automatically, from raw material preparation, extrusion, shaping, cutting, spraying, flavoring to getting the finished products.
Our snack food production line is reasonably designed, stable and highly automated. Snack food production line precise parameter control and perfect snack food process flow ensure stable quality of processed products, which is a perfect combination of traditional snack process and modern technology.

Advantages of Snack Food Production Line

Reasonable design, strong stability, flexible configurations, simple operation, and a high degree of automation.
The main engine adopts advanced frequency speed regulating technology, ensuring strong power and stable operation.
Accurate parameter control and a perfect process flow ensure the stability of product quality.
There are different models and configurations for making different products.
Wide application range of raw materials, like corn, rice, wheat, potato, rye , and many other products.
The final products are of various shapes and sizes, like balls, sticks, pillows, animals, stars, rings, curls, chips, etc.
The screw adopts the alloy steel nitrizing treatment, thus extending the screw service life.
The forced lubricating system ensures the longer service life of transmission parts.
Equipped with a visual automatic temperature control system, the temperature control is more straightforward, and the parameter is more accurate.
Having a self-cleaning function, the screw is not dismantled to clean when the machine stops.
Using different screws and different length-diameter ratios to satisfy different technology requests.

Types of Snack Food Production Line

Macaroni Pasta Production Line
A macaroni pasta production line is a production line that uses flour, cornstarch, and potato starch as raw materials. Macaroni pasta production line is produced by a single-screw extruder through the single-screw extruder or twin-screw extruder high-pressure extrusion, high-temperature heating finally through the mold to form different pasta shapes. The shape is like a ring, round tube, square tube, spiral, shell, 3S, circle tube, and so on according to changing the mold on the extruder head. The whole production line is made of stainless steel. The raw materials include potato starch, rice powder, corn starch, cassava starch, wheat flour, corn flour, etc. The capacity can be customized according to the customer's requirement.

Process Flow: Flour mixing--feeding--extruding--cutting--drying--cooling--conveying--Packing
Equipments List: Mixer→ Screw conveyor→ Extruder→Cooling Conveyor →Cutter → Dryer→ Cooling conveyor
Applications: The product can be used for cooking or frying, and is suitable for daily diet, restaurants, etc.

Fried Snacks Production Line
Fried snack production line is a specialized machine that cooks and fries food products, such as snacks. The Fried Snacks Production Line based on changing die molds and manufacturing techniques can be used to cook various types of snacks, such as rice crackers, chips, puff snacks, pizza rolls, and Doritos.
The Fried Snacks Production Line takes wheat flour, corn powder, and rice powder as main materials. After extruding, it can be cut into many different shapes of products like strips, flakes, or triangles. After frying and flavoring, it becomes crispy and delicious fried puffed snacks with a delicate texture. This Fried Snacks Production Line can be fully automated, from mixing, extruding to frying and flavoring.
Advantages:

Alloy screw made by nitriding process, high strength and wear-resistant.
Gearbox with an automatic lubrication function, extending gear life.
Fried Snacks Production Line has self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing materials.
Fried Snacks Production Line is fully automatic, only needs 1-2 persons to operate.

Process: Mixer→Screw Conveyor→Double Screw Extruder→Compound Cutting Machine→ Auto Fryer→Double Roller Flavor Machine → Packaging Machine

Core Filling Snacks Production Line
A core-filled snack production line is a highly automated process that can complete all stages of production. This includes preparing raw materials, extruding, filling the core, shaping, cutting, spraying, flavoring, and finishing the product.
The core filled snack production line is to inject cream, chocolate, peanut butter and other fillings with different flavors into the puffed food when the twin-screw food extruder extrudes the puffed hollow roll or small pillow-shaped snacks, thus giving the puffed food a richer taste.
Besides the core filling snacks, this core filled snack production line can also produce rice crust, crackers, breakfast cereal, corn flakes, etc.
Technological Process:
Raw material preparing → flour mixing → conveying → extruding → core filling → cutting off → conveying → drying → oil spraying → flavoring → packing
Advantages:

Visual automatic temperature control system to make temperature control more intuitive and parameters more accurate.
The main extruder adopts frequency speed control with high automation and stable per-formation.
The screws are made of alloy steel and special craftsmanship, durable use, high hardness, and the screw life is longer.
By adopting the building block structure and combining arbitrarily according to the different demands.
The forced lubrication system can guarantee the equipment transmission life longer.
The Auto-temperature control system makes the temperature control more visually direct and the parameters more precise.
Self-cleaning, when stopped, can be cleaned without disassembling.
According to different screw design rates to meet different technology requests.

Bread Crumb Production Line
A bread crumb production line is a machine that uses ingredients like cereal flour, corn starch, and soybean flour to make bread crumbs.
The Bread Crumb Production Line is an automatic production line that starts from raw material mixing, conveying, extrusion curing, forming, and drying, all of which are processed automatically. It can process a wide range of ingredients, including flour, rice flour, cornflour, corn starch, soybean flour, and more. The machine can produce breadcrumbs in a variety of shapes, such as needle-like, particle shape, snowflake shape, flake, star-like, or other shapes.
Advantages:

The Bread Crumb production line is noise-free, dust-free, and without major pollution.
The thickness, speed changes, and vibration range of the raw material in the machine can be steplessly adjusted.
Vibration motor; smooth operation; convenient maintenance; low noise.
The Puffing Breadcrumb equipment consumes less floor area and is operator-friendly, requiring a minimal number of workers, which saves a significant amount of manpower.

Process Flow Of Snack Food Production Line

The main production process of snack food production line: mixing of raw materials → extrusion puffing → forming and cutting → baking → spraying and flavoring → cooling → snack packaging.

First, choose high-quality raw materials, including corn, flour, rice flour, various nutritional elements, etc. Mix the raw materials according to the food recipe, and then add the right amount of water to ensure thorough mixing.
After that, the mixed raw materials are conveyed to the snack manufacturing equipment, where the raw materials are puffed and shaped, after which the extruded food is cut and sliced into uniform sizes. The shape of the die can be changed to produce different shapes of snack food.
The finished food is baked in a snack food oven to make the food crispier and extend its shelf life effectively.
The next step is to season the food by sprinkling seasonings, such as pepper and salt, on the surface of the food and mixing well. The flavor of the snack food will be more prominent.
Then, the food needs to be cooled. If the food is packed directly without cooling at high temperature, the snack food will regain moisture and become soft, which will affect the taste and quality of the food.
The final step is packaging the snack food. Using a dedicated snack food packaging production line can achieve efficient and high-quality packaging.

Component of Snack Food Production Line

Mixer: It can mix the raw materials evenly.

Extruder: It is the most critical equipment in the whole Snack Production Line, and its performance will directly determine the final quality of the snack food. Extrusion technology is also one of the most widely used technologies in the food processing industry.

Shaping and cutting machine: Cutting the extruded material into the uniform size for snack food.
Multi-layer oven: For drying food, enhancing the flavor of the dried casual food and effectively extending the shelf life.
Oil/sugar spraying machine: Spraying oil mist or sugar mist for the casual food that requires oil spraying.
Drum seasoning line: Applying seasoning treatment to enhance the flavor of the snack food.
Packing machine: Packing the snack food, which results in a higher quality of the packed snack food.

Certifications

Our equipment has obtained the national inspection exemption qualification and meets the requirements of the European Union. We have obtained the CE certificate. The quality of our products is highly praised by customers.

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Our Factory

We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.

Frequently Asked Questions

Q: What supporting equipment does Snack Food Production Line have?

A: The Snack Production Line consists of several different snack food processing equipment combinations, and manufacturers can either buy just one piece of equipment or negotiate with engineers to buy the whole line. The several basic supporting Snack Food Production Line equipment are:

Screw feeder: Transports the material to the extruder, enabling multi-angle transport.

Lifting machine: Conveys materials, allowing continuous vertical lifting.

Cooling machine: It can quickly cool down the snack food so that the packaging process is not affected. This guarantees the taste of snack food, and effectively extends the shelf life.

Q: How much Snack Food Production Line Cost?

A: There are many types of snack food production lines on the market, and the different levels of automation will make the price of the snack manufacturing equipment different. Generally speaking, the price of a snack food production line is between US$1,000 and US$12,000. The higher the degree of automation, the higher the price. For snack manufacturers, when buying automatic snack making equipment, you should look at the price, performance, and actual production of the equipment.

Q: How to Verify Quality of Snack Food Production Line?

A: The quality of a snack food production line will directly affect the final quality of the snack food. A high-quality snack food production line can provide manufacturers with very high production efficiency and quality. Before deciding to buy the equipment, you should verify the quality of a snack food production line from the following aspects:

Production material: Food-grade stainless steel is the ideal material. Machinery made of sturdy and durable materials is not easy to damage and has a long service life, which is the best choice to reduce costs for snack manufacturing equipment manufacturers.

Production efficiency: The higher the production efficiency of the snack food extruder, the greater capacity it can provide for food production lines manufacturers.

Certification and patents obtained: Certification and patent certification are the best identification of the quality of the snack food production line.

Q: What are the causes of spraying failures in Snack Food Production Line?

A: Snack Food Production Line sprayed material failure. There are several reasons for this failure.

The leaching machine's feeding workshop chain is causing shutdown.
The feeding port of the snack pellet extruder machine's feeding gantry is not allowing smooth material flow.
The pellet extruder machine has too large direct steam, causing instant reduction in feed.
The high material level alarm in the countercurrent dryer causes the puffing machine feeding gantry chain to shut down.

Solution: Firstly, close the valve for the puffing machine's direct steam at the computer or on-site, then remove the cone die head.

Q: What is the reason for Snack Pellet Production Line belt slippage?

A: The drive belt of the snack manufacturing equipment is too loose, causing slippage; The load on the snack machine is too large (due to factors such as feed volume, steam supply, cone die head material flow not being smooth, etc.).

Solution:

1. If the belt is loose and causes slippage, the snack extruder should be stopped. The motor breakpoint lock should be in contact with the machine to repair and tighten the belt if necessary.

2. If the load is too large due to belt slippage, and if the belt slippage is serious, we must first exit the cone die head, close the steam valve, reduce the amount of snack extruder feeding in order to reduce the normal current of the puffing machine. Then, adjust the amount of feeding and steam into the die production and pay attention to the puffing machine motor current changes inside the die. Ensure that the current remains at a normal level inside the die, and then slowly increase the amount of feeding and steam until the puffing machine reaches full load production. If the belt slips slightly, adjust the amount of steam or feed as needed. In general, adjust the size of the steam volume.

Q: What is the reason for the power outage and overload of Snack Food Production Line?

A: 1. In the snack pellet extruder machine, if there is a power failure, the snacks equipment direct steam valve should be closed. At the same time, move the cone die head back while opening the puffing machine cylinder's indirect steam heating to prevent the material from bonding to the snacks equipment due to cooling and causing difficulty in opening it. Once power is restored, start the puffing machine. If you cannot start the snack pellet extruder machine within half an hour, you have to empty the material discharged from the machine chamber.

2. During all power outages in the workshop, open the snack pellet extruder machine steam supply pneumatic valve bypass and turn off the extruder machine direct steam valve, and resume processing after power is restored.

Q: What certifications do Snack Food Production Line need to see?

A: A superior quality snack food production line will receive many certifications, such as CE, ISO9001, and FDA certifications, which indicate that the equipment's quality is reliable. When purchasing snack pellet manufacturing process equipment, manufacturers should purchase some high-quality equipment with complete certification.

Q: How to maintain Snack Food Production Line?

A: Snack Food Production Line maintenance tips include the following:

1. After completing the daily production schedule, clean up and check in a timely manner, and small problems that arise must be dealt with on time.

2. Regularly conduct major inspections to check for major problems that occur during the operation of the snack pellets manufacturing process equipment and address and repair them in a timely manner.

3. Don't delay in addressing problems that have already occurred. Timely maintenance can extend the use time of the snack food production line and reduce maintenance costs.

4. For some easily-wearable parts, they should be equipped with replacement parts, and these parts should be timely replaced to ensure the normal operation of the processing of snacks equipment.

Q: What Are the Benefits of Using Cablevey Conveyors in Snack Food Production Line?

A: Cable conveyor ensure gentle, safe, and sanitary movement of materials through various production stages, reduce product damage, decrease waste, and ensure energy savings.

Q: What Is the Extrusion Process in Snack Food Production Line?

A: Extrusion is a process involving continuous mixing of raw materials, shearing or kneading, heating and cooking using heat released in the extruder, and puffing. It produces innovative snacks, such as three-dimensional, alphabet, cartoon, or animal-shaped snacks.

Q: What Are the Primary Methods of Snack Food Production Line Cooking?

A: The main methods are frying, baking, and drying. Frying gives specific puffed shapes to snacks, baking uses heat transfer methods like convection, conduction, or radiation, and drying ensures snacks become crispy by reducing moisture levels.

Q: What Equipment Is Essential in Snack Food Production Line?

A: Equipment like oil, granule, or powder applicators, coating tumblers, electrostatic salters, and cheese sprayers are vital for flavoring. Additionally, moving and storage equipment, measuring and weighing tools, and nut processing systems play significant roles in the production process.

Q: Are There New Technologies in Snack Food Production Line?

A: Yes, there are new technologies in snack food processing – to meet the demand for nutritious and sustainable products, technologies such as vacuum frying, flexible packaging machines, and tubular cable drag conveying systems have been introduced.

As one of the leading snack food production line manufacturers and suppliers in China, we warmly welcome you to buy cheap snack food production line from our factory. All machines are with high quality and competitive price. Contact us for more details.

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